Sheet Metal Stamping In The Automotive Industry

Historically, sheet metal stamping has been used extensively to produce automotive body panels. Although sheet metal stamping use has decreased with the advent of fiberglass body panels, sheet metal stamping is still the most popular material for manufacturing automobiles today. The addition of lasers and robotics to the automobile manufacturing process has further expanded the way that sheet metal stamping is processed.

Lasers

Lasers have been used in production facilities since the 1960’s. Today, they are used to cut, form holes, engrave, weld or heat treat sheet metal stamping for use in automotive production.

Lasers are used in applications that rely on precise measurements and exact alignments.

The adjustment of lasers is measured in micrometers, or millionths of a meter.

There are many different types of lasers used to alter sheet metal stamping and plastics in the automotive industry.

Carbon dioxide laser- uses a mixture of carbon dioxide, nitrogen and helium to produce a continuous laser output

Continuous-wave laser- this type of laser produces light beams continuously rather than in controlled pulses

Excimer laser-emits light in a UV spectrum that is used for producing high quality edges on parts that are prone to cracking or thermal damage; it falls into the category of pulsed-gas lasers

Gas laser-any laser that uses a gas mixture as the lasing medium; common gases are argon and carbon dioxide

Pulsed laser-emits light in controlled pulses and is preferred for thin materials ; it can be used to create intricate details and work in tight corners without burning

Ruby laser-a solid state laser that uses a synthetic ruby crystal with a chromium impurity as the lasing medium

Solid-state laser-a type of laser that uses a crystal or glass as the host for an impurity to produce the lasing action; especially useful for precise measuring and spot welding

Yttrium aluminum garnet (YAG) laser-ranges in power from a few milliwatts to more than 400 watts; used for cutting, drilling, heat treating and welding operations

Robotics

Robotics are often used for repetitive tasks, monotonous jobs or those parts of the manufacturing process that are physically difficult or take place in environmentally unpleasant conditions. They are directed by computer programs and perform precise operations without human intervention.

Lasers and robotics have significantly increased the speed at which sheet metal stamping can be processed in the automotive manufacturing process. Continued technological advancements in these two areas will further increase the cost effectiveness and productivity of automotive manufacturing facilities.

BMW X6-Either You Love It Or Hate It

BMW X6-Either You Love It Or Hate It

The BMW X6 is the third in BMWs X line up. The concept car was shown in 2007 in Frankfurt Motor Show and the production followed the March next year. The X6 is a coupe-SUV -based on the X5- with a sleek style and fun drive but it has limited off road ability. There are options of two diesel and three petrol engines. Diesel engines are better with X6 40d giving the best balance of performance and fuel consumption. The X6 boosts a “love it or hate it” design which is not everyones bread and butter. This might be the only car having so many different buyer opinions. From the bottom it looks just like the X5, while above the waistline, is a coupe with a shallow glass area and sleek roof making it a Sports Activity Coupe as BMW calls it. 19 inch alloys and xenon headlamps come as standard across all models.

There is no doubt that the petrol engines return an excellent performance but they prove very costly to run, the diesel engines are better in the sense that they give similar figures of performance at comparatively low running costs. The basic 30d does the 0-62mph in 7.5secs which results in easy overtaking on the road. The 40d does the same in 6.5secs and the range topping M50D gives 0-62mph in jus5.3secs. X6 has very agile drive for its size, weight and height. It handles very well on sharp turns and corners. The X6 has a incredible road grip thanks to the Dynamic Performance control technology that adjusts the torque across each axle.

The BMW X6 has not be tested for Euro NCAP rating yet but it sure can get five stars when put through the test. It comes with a decent amount of safety feature that include ten airbags, electronic stability control, Isofix child seat anchors and tyre pressure monitor. The engines that and technology that power X6 have already been tried and tested in other BMW models and no major issues reported. All of these increase the drivers confidence in driving X6. Though the BMW X6 is a bulky car, still there are only two individual seats at the back making it a strict four seater.

It boasts a decent 570 litres of boot space and underneath there is a storage space for items you dont want others to see. The rear visibility is poor but parking sensors make up for it and come as standard across the range. Going for a diesel engine surprisingly lowers the running costs, the 35i is the most efficient petrol returning 28.0mpg with 236g/km of carbon emissions. On the other hand even the biggest culprit in diesels the M50d does 36.7mpg with CO2 emissions at 204g/km. Insuring the X6 will always be expensive but BMW offers a Service Inclusive deal for just 400 that covers the vehicle for five years or 60,000 miles whichever comes first.

Major Automotive Service Technician Tools Found In Every Garage

When embarking on an auto career, the first things you learn are the ins-and-outs of using the most popular industry-standard tools. In addition to these, however, there are other major tools not usually found in the garage of the hobbyist, but are absolute necessities for the automotive service technician. These tools are indispensable to building up your business from the ground-up, or becoming a valued member of a pre-existing team.

Tools You Can’t Do Without

Early in your auto career, you’ll come across the full range of electrical issues with the parts of a vehicle. As such, a voltmeter is an essential piece of diagnostic equipment, which drastically cuts down the amount of time you would otherwise spend trying to find shorted wires and faulty connections. Often sold together, a multi-meter for the checking of amperages is just as important.

Because a busy automotive service technician can easily encounter tens-of-thousands of bolts, screws and holes in a short period of time, you’ll find air-powered ratchets, ball drivers and power drills to be merciful instruments of construction and disassembly. They save your joints from inflammation and injury and allow you to easily tighten and loosen disagreeable bolts and screws.

For big jobs that involve razing down the thick metal of a car, cutting and making adjustments are easily handled by this next popular tool of the automotive service technician: the plasma cutter. Reaching temperatures hot enough to ionize the surrounding air, this is essentially the perfect knife and slices through hardware like butter. The plasma cutter is an indispensable welding tool that will serve you well in your auto career.

A work light is an absolute must. Even during the brightest day, there are nooks and crannies in the back of the garage where darkness dominates, and it is crucial that you see what you’re doing. Work lights come in super-bright halogens and low-energy LEDs, where the lack of an extension cord and power adapter proves handy.

Extensions and swivels are mechanical tools that allow you to reach and manipulate hard-to-reach bolts, which are either deeply-embedded in some corner of the car, or surrounding by too many other machine parts at an awkward angle.

Jacks and jack stands are instruments of dual-importance, so much so that they’re sold as the feature of many starter packages for the beginning auto mechanic. The jack is for removing car wheels safely, by allowing you to slide underneath the multiple-ton vehicle to inspect the underbelly.

These represent just slightly more than a handful of the essential tools you’ll encounter in auto careers, and serve as the bare minimum for a serious mechanic. Vehicles develop all kinds of problems through wear-and-tear, and these tools help you effectively apply your knowledge in finding solutions for satisfied customers as an automotive service technician.

Build your garage’s reputation on the quality of your automotive lift service

There are many procedures to follow and many different tools to use when inspecting or repairing an automobile. Doing a thorough job of inspecting and repairing a vehicle requires more than just looking under the hood. Of course, anyone who works in automotive repair knows this. And they know that providing an automotive lift service is one of the most important parts of servicing a vehicle. Incorporating an auto lift repair & service is the best way to ensure a vehicle is properly inspected and thoroughly restored.

If you want to build a reputation as providing the highest quality automotive repair, then you must have an auto lift repair and service that is second-to-none. The best way to ensure your mechanics are able to examine, diagnose, and repair vehicles in a safe and timely manner is to have an automotive lift service. The days of automotive repairman sliding under a vehicle with raggedy sliding boards are over. In the 21st century people want to see a repair service that uses state-of-the-art equipment.

To be sure, you may already offer an automotive lift service; but the question you must ask yourself is, is it good enough? Technological advances are being made all the time in the equipment used in an automotive lift service. You don’t want to be left behind. In order to remain competitive you need to have the tools and equipment that will allow you to enhance the value of your auto lift repair and service. This can only be done by investing in the best equipment available.

Indeed, it is important to remember that automotive lift service equipment is an investment just like any other you’ve made or plan on making to grow your business. Your auto repair service can only grow on the strength of its reputation and an increase in the number of new customers you attract. An automotive lift service may seem like a minor thing, but it can mean all the difference between a vehicle that has been properly looked at and repaired, with a full view of all the various parts, gears, and combinations under the vehicle, and one that has only been briefly scanned and not thoroughly serviced. A repair shop in which vehicles are fixed in the first instance tends to do much better than one in which drivers have to return again and again because of the same problem.

Fortunately, finding the best in equipment for an automotive lift service is not that difficult. And the place to begin your search is on the worldwide web. The web gives you the ability to bring many of the vendors selling this kind of equipment to you. This will give you to opportunity to compare the price and value of the many firms offering this kind of equipment. Using the web will also enable you to find out the reputation of a firm. The best predictor of future performance is past performance. And the firm with a proven record of delivering high customer satisfaction is the one most likely to meet your needs and expectations.

Nissan X-Trail The Best Value SUV

Nissan X-Trail The Best Value SUV

The X Trail was added to Nissans off road range in 2001 and is something of an unsung hero. It is a compact 4×4 with practical boxy lines. Dynamically, the X-trail drives great on-road making it better choice than rivaling BMW X3 or Volvo X360. The X-Trail is the best option for those looking for a dependable yet enjoyable 4X4 car. It also returns a great value for money in terms with generous standard kit and strong resale values. The overall look of the Nissan X-Trail remains the same since 2001 apart from the light tweaks it received in 2007, but the X-Trail doesnt really need any change in design as it is a winning formula that still feels fresh and has helped the Japanese manufacturer flourish through the off road vehicle market. The X-Trail has a rugged look thanks to its chunky bumpers and dark scuff plates. Inside it has a luxurious but practical cabin that feels upmarket with high quality materials.

Having said that, the dashboard looks a bit odd with centrally fitted screen which looks like a substandard after market accessory. The X-Trail is powered by a 148bhp 2.0litre and 171bhp 2.0litre diesels mated with a six speed manual gearbox. The gearbox is smooth but it drives a bit firm and on motorways there is a lot of road noise. Having said that, it performs great on the bends thanks to the firm set-up giving it an edge over the agricultural Land Rover Freelander. The X-Trails appetite for revs makes it an entertaining car to drive. However, like other Nissans, the X-Trail is also not the best at stopping and takes 62.6 metre to stop when brakes are applied at 70mph, the rivaling Kia Sorento (larger in size) does the same in 52.6 metres.

The X-Trail managed to score only four out of five stars in Euro NCAP crash test rating, which is same as the Toyota RAV4 but one star less than the Land Rover Freelander. However, the standard safety equipment includes six airbags, AntilocCK Braking System and electronic stability control. The four wheel or two wheel drive can be selected with a touch of a button that adds to the drivers confidence. Nissan cars have a strong reputation for reliability and the X-Trail has performed really well in owner satisfaction surveys. It finished ninth in Auto Express Driver Power Survey.

The X-Trail boast 603 litres of boot space which can be increased to 1,773litres on folding the seats, that is 100 litres more than the rivaling Freelander which is larger in sizes. There is plenty of legroom for the passengers at the back and cabin boasts a huge glovebox and lots of cubbyholes. The driver enjoys a comfortable position thanks to highly adjustable seat and steering wheel. All of these make long journeys easy for both the driver and the passengers. The X-Trail returns fuel economy of 44.1mpg which is on a par with its rivals. However, it enjoys high residual values as compared to its rivals plus the kit levels are impressive. The Sport version gets a sunroof, Bluetooth connectivity and CD changer. All of these combine to make the X-Trail an appealing package for buyers.